- Led 86 employees after being promoted, delivering 47,000 monthly orders across 3 facilities.
- Drove operating capacity from 18,000 to 47,000 orders without adding a fourth site.
- Reduced unit fulfilment cost by 24%, creating $1.8M in annual savings.
- Scaled on-time delivery from 89% to 98% through labour planning and daily performance reviews.
Alex Morgan
Professional Summary
Senior Operations Manager with 9 years of experience improving multi-site service and supply-chain organisations. Specialises in process design, capacity planning, vendor management, continuous improvement, and frontline leadership. Grew operating capacity from 18,000 to 47,000 monthly orders while reducing unit cost by 24%.
Technical Skills
Operations: Capacity Planning, SOPs, Service Delivery, Scheduling
Continuous Improvement: Lean, Six Sigma, Root Cause Analysis
Supply Chain: Inventory, Procurement, Vendor Management
Analytics: Excel, Power BI, KPI Design, Forecasting
Leadership: Multi-site Teams, Change Management, Budget Ownership
Professional Experience
- Built 32 standard operating procedures covering safety, quality, inventory, and customer escalation.
- Automated workforce scheduling for 120 employees, cutting overtime expense by $260,000 annually.
- Increased inventory accuracy from 91% to 99.2% through cycle counts and location controls.
- Streamlined vendor portfolio from 27 to 16 partners while improving service compliance by 14%.
Projects
Facility and workflow redesign supporting three years of forecast growth.
- Launched 11 redesigned work cells that added 36% capacity within the existing footprint.
- Delivered the programme 5 weeks early and $420,000 under its approved budget.
Education
Certifications
- Lean Six Sigma Green Belt
- Certified Supply Chain Professional (CSCP)